Residual stress evaluation of components produced via direct metal laser sintering

Tensile Properties Characterization of AlSi10Mg Parts Produced by Direct Metal Laser Sintering via Nested Effects Modeling

A statistical approach for the characterization of Additive Manufacturing (AM) processes is presented in this paper. Design of Experiments (DOE) and ANalysis of VAriance (ANOVA), both based on Nested Effects Modeling (NEM) technique, are adopted to assess the effect of different laser exposure strategies on physical and mechanical properties of AlSi10Mg parts produced by Direct Metal Laser Sint...

Thermal Stresses in Direct Metal Laser Sintering

In Direct Metal Laser Sintering objects are created by sequential sintering loose metal powder particles by means of laser technology. When the laser sintering process involves temperature gradients, thermal stresses develop. Corresponding residual stresses induce warping of the densified structure leading to unacceptable tolerance losses. This paper examines the role of laser beam scan pattern...

Materials for Direct Metal Laser-sintering

Accuracy evaluation of metal copings fabricated by computer-aided milling and direct metal laser sintering systems

PURPOSE To assess the marginal and internal gaps of the copings fabricated by computer-aided milling and direct metal laser sintering (DMLS) systems in comparison to casting method. MATERIALS AND METHODS Ten metal copings were fabricated by casting, computer-aided milling, and DMLS. Seven mesiodistal and labiolingual positions were then measured, and each of these were divided into the catego...

Direct Selective Laser Sintering and Containerless Hot Isostatic Pressing for High Performance Metal Components

A novel net shape manufacturing method known as SLSIHIP that combines the strengths of selective laser sintering (SLS) and hot isostatic pressing (HIP) is presented. Direct selective laser sintering is a rapid manufacturing technique that can produce high density metal components of complex geometry with an integral, gas impermeable skin. These components can then be directly post-processed to ...